Snowmobile cdi box repair

Last UpdatedMarch 5, 2024

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Feb 19, 2023 · The Ski Doo CDI box is a critical component in the snowmobile’s ignition system that plays a key role in delivering peak performance. 22. Print Manual. Also check wire colors and connector types for match. 0K items sold. $ 319. 133 posts · Joined 2001. Dec 28, 2020 · So, I believe you have 4 wires connected to the CDI, 3 in that connector #1 and 1 on a separate single connector. 00 Add to cart 4. 85. 99. Repair & Maintenance Manuals; Slides, Track Parts, Suspension Parts & Drive Sprockets; Snowmobile Repair Tools; Spark Plugs; Feb 18, 2022 · Anyone know someone that can repair or rebuild cdi box? I've got a nippondenso 070000 0680 can't seem to find a replacement that works. Use a multimeter to test trigger, power, ground, and coil connections. MFG Supply has the parts you need. Jan 15, 2008 · versatileman. Parts Reloaded CDI Box - Polaris Snowmobile (3083366/3083725) [01-407] - OEM Style CDI Box - Polaris Snowmobile - 01-407 Replaces OEM: Polaris #3083366/3083725 Equivalent: 11-1539 See Fitment for application Fits Models: Polaris Indy 400 1984 Polaris Indy 400 1985 Polaris Indy 400 1986 Polaris Indy 400 1987 Polaris Indy 400 1988 Polaris Indy 400 1989 Polaris Indy 500/Classic/SKS/SP 1989 Buy CDI Box 128653 Replacement For Ski-Doo Snowmobiles at Walmart. orville-x. Set your multimeter to 2k ohms resistance. Sep 13, 2018 · Did you ever look at the cdi for the newer 503? Denso box 070000-1950? it's wiring looks to be the same as the -1960 And the bigger question, did you get any indication that the different boxes did anything different with timing, or were the different part numbers just indicating wiring harnesses? Thanks, Mike Dec 27, 2015 · R. Jan 30, 2011 · Re: Evinrude Bobcat SS/OMC opposed twin. I did have to add about 2" of wire between each cut to get them back together. ( 1 ) Exact Fit. Was wondering if anyone else has had this problem. : John Deere AM53644, Kohler 38-285-03 Feb 2, 2010 · 1. Oct 4, 2002 · 98 600xc eating cdi boxes. Thanks, I boiled the problem down to a bad stator. Sport Shop Repair Parts (2502) Sport Shop Repair Parts. CDI means Capacitor Discharge Ignition, and it is in charge of igniting the spark in the motor through the spark plug and ignition coil. Buy a new cdi box and try it out, if it doesn't work, I would say its most likely not an electrical problem. If after unplugging the 4-plug switch and using the jumper wire you still do not have spark or the spark continues to look weak this tells you that the problem is in the major ignition components like the stator, coils, cdi, spark plugs, spark plug wires or trigger coil. Sell Snowmobile CDI Box Skidoo Formula Grand Touring MX-Z 500 Summit Touring 99-2000 in Champlain, New York, US, for US $82. Free shipping on all orders at Parts Giant. OEM Replacement : Kawasaki 21119-3008. Find great deals on snowmobile cdi & ecu boxes. FIREPLUG CDI for Snowmobiles. Ordered out of town, they sent me a cdi for an 89 wildcat 650 L/C, 95-96 Bearcat 550, 94 Cheetah 550, it bogs down at 1/4 throttle, on warm up stand. Feb 2, 2009 · Cdi Boxes gone bad Jump to Latest Follow 1K views 1 reply 2 participants last post by RJ Gleason Feb 3, 2009 FIREPLUG CDI Boxes for Vintage Snowmobiles & Motorcycles. It is does basically the same thing an ignition module does on your car. Part #: 01-305. It starts with the machine idling on one cylinder and then after you get down the trail a couple of mile it will clean up and run great. OEM Replacement : Polaris 3083989, Polaris 3085053, Polaris 3084288, Kimpex 01-407-01, Kimpex 01-407-02. 99. SM-01174 - SPI CDI Module for Yamaha for 99-01 Yamaha 600cc Snowmobile's Part #: SM-01174. After repair, one must refill the box with a sealing material similar to. 4-Stroke Touring 2003 Arctic Cat Snowmobile; 4-Stroke Trail 2003 Arctic Cat Snowmobile; 440 Sno Pro L/C 2003 Arctic Cat Snowmobile; Bearcat Wide Track 2003 Arctic Cat Snowmobile; FIREPLUG CDI Boxes for Vintage Snowmobiles & Motorcycles. ARCTIC CAT; Harley; Polaris; Yamaha; Ski-Doo / Rotax Kimpex Snowmobile CDI Box. OEM Replacement This part is aftermarket equipment designed to replace the original manufacturer's part numbers specified here. I recently replaced the cdi box on my 96 cougar 550 L/C as it went bad. Those vacuum tubes would have been a speed killer. Then after a few more trips it will only clean up at wide open throttle. But, what if a snowmobile had a CDI back in 1973. 1986 Yamaha SRV 540*Freebee*. I am finally getting this thing going 98 ZRT 800 and have very little spark. 61. Hi I am new to this stuff, so bear with me. Choose your specific model by selecting it from the above menu, or browse below. Alternate/OEM Part Number (s): K01400. 1026 posts · Joined 2003. Feb 9, 2009 · Without looking it up, I think the 600 XC and RMK used the same CDI, but the 700s definitely have different timing curves. Visit store Parts Reloaded CDI Box - Arctic Cat Snowmobile (3002789) [01-143-23] - CDI Coil Unit - Arctic Cat Snowmobile - 01-143-23 Replaces OEM: Arctic Cat #3002-789 Equivalent: 11-0205 See Fitment for applications. 9189. The CDI box is part of the Polaris engine's electronic ignition system. More details. 8V0-85540-21 (may use plastic plug). 3% Positive Feedback. I have fixed up and probably Sold 4-5. Leaning toward CDI box cuz only one side of box will produce spark but very little. Our Price: $123. -- preview this manual. everything OHMS ok. In addition to dischargin’ those capacitors, the box may also influence your rev May 6, 2023 · Locate the stator end of the blue and white wire that connects to the CDI box. Vendor Part Number (s): K01400. UPC Code: 779422079795. 99 - $209. Be aware that you would need to find a CDI with a timing CDI for some 1990-2000 Polaris Snowmobiles with 488cc engines. Dec 23, 2011 · kimpex/aftermarket cdi box Jump to Latest Follow 2K views 4 replies 3 participants last post by dodger Dec 28, 2011 Sep 25, 2005 · Best Box Cdi For Storm Jump to Latest Follow 2K views 1 reply 2 participants last post by dynocat Sep 27, 2005 Oct 14, 2004 · Cdi Box? Jump to Latest Follow 772 views 0 replies 1 participant last post by spyderrocs Oct 14, 2004 FIREPLUG CDI Boxes for Vintage Snowmobiles & Motorcycles. CDI for many 1986-2003 Polaris Snowmobiles with 244 & 340 engines. 0. A CDI stands for Capacitor Discharge Ignition (or Igniter - depends on who you ask). Therefore, it’s important to understand CDI box functionality and know how to test it. I have a 1983 Yamaha Enticer with no spark. I got about 12 Rotax Engines and 6 Snowmobiles, and 1 Airplane with a Rotax. Jul 28, 2015 · In this video, I show you how to test and resolve Handa CID box module and coil issues related to an electronic ignition system spark failure. Red – Main power source (+12V from battery) Black – Main ground (- connection to battery) Blue – Output to ignition coil. To check it grab your multimeter and check the wires. #2 · Jan 15, 2008. Shop our complete selection of Snowmobile parts and accessories including the Kimpex OEM-Style CDI Box - 01-400. Kimpex HD CDI Box HD Fits Ski-doo - 225087. Many 96-97 340/440/500 Snowmobiles. Sep 4, 2023 · The 6 wires of a CDI connect the power, pickup trigger, ground, and ignition coil. 11 – $ 322. snowmobile was 700. Sep 13, 2016 · Nothing to lose by trying I guess! Well, if he is either a Sled Nut like some of us or just Repairs Engines over a very Small Time, if he just fixes 9 out of 12 CDI successful that would be 75%. Sale. 2. CDI for most 1985-1989 Polaris Indy 400 (398cc) Snowmobiles. Carefullness Nov 3, 2018 · A short term trick to get the CDI to work when this happ Sometimes an older motorcycle or in this case my tractors CDI will fail, and you will have no spark. ) The stand-alone wire is the kill circuit, it grounds out the internal trigger circuit. MSRP: $49. At Rick's we specialize in producing high performance electrical components for motorsport engines. Jul 7, 2023 · How to test a cdi box on a snowmobile?Here's a short introduction about myself, Hello, I am Delphi. The engine would barly run after it warmed up. I have those service manuals, Electrical is not my expertise, i need to read the manual again and get it to sink in my head I did find a electrical diagram from this site. Parts Reloaded CDI Box - Polaris Snowmobile (3084472) [01-409] - OEM Style CDI Box - Polaris Snowmobile (01-409) Replaces OEM: Polaris #3084472 Fits Models: Polaris Indy XLT/LTD SP/SKS/SP/SP EXTRA Touring 1993-1997 Original 2004 Arctic Cat Snowmobiles Factory Service Manual. Part #: 01-506. FIREPLUG CDI for Polaris 1972 ATX 335 twin thru 1977 TX twin Jul 31, 2023 · Yamaha Genuine Snowmobile CDI OEM 8U9-815540-10-00. They are an open system. As far as damaging the motor with a different CDI, the 600 has a timing curve that is less advanced, so a 700 motor would be safe with a 600 CDI. 50 posts · Joined 2012. Ski-Doo CDI Part #: 01-299. #2 · Jan 20, 2020. 1998 Polaris Indy 500:thumbsup: 1996 Yamaha Vmax 600. This method requires us to test the cdi for continuity. Trace each wire in the wiring diagram during troubleshooting. #6 · Feb 27, 2002. 5) Engine Kill Switch. Looks similar to the wiring harness i got with one of the engines i have, will try with this. Measure the resistance between the blue wire and the white wire. Thanks motorman. We also took the opportunity to Aug 15, 2019 · Re: Evinrude & Johnson wiring diagram. There are so Jul 17, 1997 · CDI units contain only one SCR (two SCR's when the CDI is controlling to. Vehicle Make: Engine Size: Vehicle Model: Low Price Guarantee. White – Connects to AC input from stator. The only real way to test your CDI box is to swap it out with another known good unit from the same year/make/model. Be sure the stator model matches flywheel. Mar 2, 2005 · If you have time to think, You're going too slow PROX2 600 EDGEX 700 "stolen pride" XCSP 500 RAPTOR 660 1990 JEEP WRANGLER KAWASAKI ZX6-R POWERSTROKE DIESEL W/BANKS PERFORMANCE Sep 4, 2023 · On a 5 pin CDI system, you will find 5 different colored wires coming out of the CDI unit: Green – Connects to pickup coil signal input. Dec 27, 2004 · 98 Zrt 800 Cdi Box Question. 2004 2003 2002 Z 570 Snowmobile repair manual; a instructions book, commonly referred to as a 2004 2003 2002 Z 570 snowmobile repair manual or workshop manual designed to aid repair technicians and backyard mechanics in the process of maintenance Dec 18, 2003 · A forum community dedicated to all snowmobile owners and enthusiasts. Disconnect the Connectors 2 (Wires to coil) Put a DC meter on the wires to the coil. My 98 1998 Polaris 600 XC has a problem of going through cdi boxes. Now this fall is the same problem. 00 Add to cart; FIREPLUG CDI for Arctic-Cat 80-81 EL TIGRE 5000 & LYNX 2000S SNOWMOBILES $ 185. Part #: 01-404. Like. This is the same manual used by professional Arctic Cat technicians with thousands of high resolution images and color diagrams. $57. A corroded connection will raise resistance and cause the CDI box to overheat as it's working harder to supply voltage to the ignition coils. So what you would do is set your multimeter to continuity mode. Starting from $141. There are usually 5 wires coming out of the CDI box. 00 Add to cart; FIREPLUG CDI for Arctic-Cat 73-75 EL TIGRE, Z, EXT SNOWMOBILES T7 ENGINES $ 195. $52. You would also need to switch the coolant temp sensor as well, as the new ignitions need that input as well. 7 of 5 ( 324 customer reviews) Model # 15-506. Suddenly my 500 lb. 8. Menu Products. It will start one 1 wire. You should get 24 volts DC across the Black w/white and the White w/blue wires. Kawasaki CDI. Its Worth Trying Before Replacing With A New One. Same great features & WARRANTY as all FIREPLUG models. This FIREPLUG CDI replaces CDI: 8N4-20 / PART# 8N4-85540-20-00. Snowmobiles are a lot of fun, but not when you can’t get them out of the garage. Jan 12, 2011 · About the only way to determine a CDI problem is to switch your CDI onto another sled or use a known working CDI on yours. Stator for most 2005-Current Yamaha Snowmobiles with 499cc & 973cc Engines Part #: SM-01361-MS. Add to Cart. In the 3 wire connector, there is a ground, a charging, and a pulse wire. The kill switch checks out ok, the tether is fine Aug 20, 2014 · INSTANT DOWNLOAD 2002 2003 2004 Arctic Cat Z 570 (Z570) Snowmobile Repair Manual and obtain the needed instructions to fix your motor vehicle now. The reading should be between 77 and 85 ohms. Part number: CS829. I've tried the oven trick no luck also chipped sealer out and resoldered joints no luck must be something internal. Chaparral Snowmobile CDI Boxes. ARCTIC CAT; Harley; Polaris; Yamaha; Ski-Doo / Rotax Look on side of OEM CDI for the 8N4 or 8V0 stamped or molded on the CDI enclosure. Parts Reloaded CDI Box - Ski-Doo Snowmobile (410918900) [01-143-42] - OEM Style CDI Box - Ski-Doo Snowmobile (01-143-42) Replaces OEM: Bombardier #410-9189-00, 410. FIREPLUG CDI for 76-78 L/C RUPP XENOAH 250/340/440 $ 185. May 22, 2016 · No Spark unless I disconnect CDI box ground. Arctic Cat Snowmobiles Can anyone tell me where I can get a cdi box for a 1980 Eltigre 5000. To check if the ground is good just do a ohm check, it should Kimpex CDI Box Fits Polaris - 01-407-02. My '96 Formula Z 583 doesnt start, I get a spark here and there, sometimes it will start other times it will not. com CDI Box for John Deere (and other snowmobiles) with Kohler Engine Part #: 01-401. Rick's Motorsport Electrics, Inc offers both OEM style and Hot Shot Series aftermarket replacement CDI boxes. #1 · Oct 1, 2004. Jan 26, 2020 · The connections should be clean, dry and tight. Our Price: $149. 82. com MFG Supply has the parts you need. Feb 25, 2002 · corvette77. Part #: 01-143-29-MS. Buy CDI Box 128652 Replacement For Ski-Doo Snowmobiles at Walmart. The CDI redesign using the single-coil was the result of issues found on 77/78 models. Our Price: $174. 1) Power 2) Ground 3) Pulse Sensor 4) Exciter Coil (Flywheel) The Magnets hardly ever go bad. Here at Dennis Kirk, we understand the struggle all too well. #4 · Feb 6, 2009. Parts Reloaded CDI Box - Polaris Snowmobile (3084007) [01-408-01] - CDI Coil Unit - Polaris Snowmobile - 01-408-01 Replaces OEM: Polaris #3084007 Fits Models: Polaris Indy Sport 1995-1999 Polaris Indy Sport Touring 1995-1999 Polaris Indy Super Sport 1996-1998 Polaris Indy Supertrak 1990-1992 Polaris Indy Trail/DLX/Touring 1991-1999 Polaris Indy Trail RMK 1997-1999 Polaris Indy Tran Sport 1996-1999 SM-01174 - SPI CDI Module for Yamaha for 99-01 Yamaha 600cc Snowmobile's Part #: SM-01174. 1991 Yamaha Phazer II480. SKU: STDCDIBOX. Someone stole all of my quads and left my 2000 Trail Blazer 250 behind, but that one had all kinds of wires cut under the "hood", like they were trying to hot wire it. Aug 31, 2014 · This Method Works 75% Of The Time. From time to time, I have to press the throttle a little bit of gas if I hear the engine is going to stop, (I did turn the idle screw dwon and the sled almost run away from me). shops. Description. 23 You can repair at a fraction of the Oct 1, 2004 · 44 posts · Joined 2004. I have a 69 Skeeter but it is still points. ECU or CDI re-mapping is available for stock and race sled applications. 9 posts · Joined 2010. For the 2 cylinder Fuji engines, the only specs for the stator that were listed in the Clymer manual is the Exciter coil test- brown/white to black red- 164 ohms. Kawasaki Snowmobile CDI Boxes. The CDI box is an electronic unit that controls the ignition system of your snowmobile. 6. First take the leads of the multimeter and connect them together. T. Apr 15, 2005 · Good Luck finding a CDI box on the 1973. when the engine is running on snow say 10-15 minutes contineously then I stop the sled and let it run on idling. A re-mapped Mod CDI combined with our Low Compression Head Kit allows you to run Pump Gas to make your race sled more trail friendly. OEM Replacement : Polaris 3083366, Polaris 3083725. . Please verify with us your particular CDI model: Need to confirm: Wire colors, number of wires & if MALE or FEMALE terminals used on wires for 100% compatibility. A faulty CDI box can lead to a range of problems, including poor fuel economy, misfiring, and stalling. OEM Replacement : Polaris 3083723. 1 day ago · Step 2 – Testing CDI (Cold Test) Here is the image we used above again as a reminder of the internal circuitry. separate ignition coils) plus a few capacitors, diodes and resistors, all of them standard components available at most electronic repair. Mar 26, 2024 · If your CDI box fails, you will have to decide whether you give up riding your snowmobile or find a way to repair the issue. Or spend $60 more and get the CDI to PC link device for full programmability, including the ability to set the cutoff at the rpm of your choice: It will be pottied in a small plastic box. Arctic Cat CDI Box. SP1 CDI Box. I was told it was the CDI box not. Could someone tell me how to test the pulser coil. More energy over stock OEM CDI. The CDI is getting power no power coming out. 3. Next, measure the resistance between the white wire and ground. Feb 23, 2007 · 1. Come join the discussion about performance, trails, riding tips, modifications, troubleshooting, maintenance, and more! Show Less . ROB C Discussion starter. Clear repair solutions for DIYers. The first thing to check are the connections from the stator to the cdi. We’ve determined the cause and changed the CDI design to cover all PolarFire years from 73-78 models. Clymer Repair Manuals for the 1985-1989 SKI-DOO Formula MX are your trusted resource for maintenance and repairs. « Reply #2 on: January 30, 2011, 10:51:12 pm ». (None of my sleds are new enough to verify. All the others had no specification numbers for the twin. OEM Replacement : Polaris 3084007. Parts Reloaded CDI Box - Arctic Cat Snowmobile (3002558/3002194) [01-143-28] - OEM Style CDI Box - Arctic Cat Snowmobile - 01-143-28 Replaces OEM: Arctic Cat #3002-558, 3002-194 Equivalent: K01-143-28, 11-0209 See Fitment for application Fits Models: Arctic Cat Cross Country Cat 1976 Arctic Cat Jag 2000 1978 Arctic Cat Jag 2000 1979 Arctic Cat Jag 3000 F/A 1978 Arctic Cat Jag 3000 F/A 1979 OEM Replacement : John Deere AM53644, Kohler 38-285-03. If it only works on 1 wire than its probably bad. Find the Kimpex OEM-Style CDI Box - 01-400 at Dennis Kirk. I think part # is 3002-813. Or what wire feeds the CDI from the pulser coil. Part #: 01-511. tboneolivier said: The 98's and the 93's run different stators and cdi boxes. Special Drag Race ECU maps are optimized for stock class racing. But Some Time Its Just Burns Out And Needs To Be Replaced. 3347 posts · Joined 2006. Starting from $151. Kimpex CDI Box Fits Arctic cat - 01-143-29. OEM Replacement This part is aftermarket equipment designed to replace the original manufacturer's pa TIPS & SUGGESTIONS FOR PEAK PERFORMANCE USING THE FIREPLUG / POLARIS CDI IGNITION SYSTEM: The Polaris ignition systems really have a great timing curve. -- download this manual. I would unplug the harness at the motor and check for spark. It plugs into the USB port of your computer and works with our proprietary software. #1 · Dec 27, 2015. The Polaris CDI Box (capacitor discharge ignition) works for multiple types of all-terrain vehicles. Because of this, we recommend that you rule everything else out before replacing the CDI box. Know the spark generation sequence including signal trigger, amplification, energy storage and discharge. Turn the key on the machine. As to the question of "Why a different module than your stock one", a CDI Jan 22, 2012 · The CDI Box has 5 wires going to it. CDI for some 1990-2000 Polaris Snowmobiles with 488cc engines. Be sure you have the correct stator & flywheel from 78 and later. To get those curves, components inside the CDI box & stator must work together. hey zagg check with your bud with the exciter and see if the cdi has these color wires 1 orange plug 1brown plug 1black/whitestripe plug then theres a plug with 3 wires 1isblack 1is white/red stripe 1 brown/white stripe like i said this is for a 570 exciter but the wires are the same CDI Box for some 70's and 80's Arctic Cat Snowmobiles Part #: 01-143-23 OEM Replacement This part is aftermarket equipment designed to replace the original manufacturer's part numbers specified here. Stock Update ECU maps bring you up to the latest factory specs. Manual covers the following models: - 2004 Arctic Cat 370 cc - 2004 Arctic Cat 440 cc - 2004 Arctic Cat. Meaning it needs to ground to stop the motor. A short term trick to get the CDI Jul 19, 2018 · The basic CDI system is a trigger mechanism, coils, and a box, often black, with capacitors and other circuitry inside. 00 Add to cart; FIREPLUG CDI for Harley Davidson (ALL YEARS) $ 195. I spliced all the wires back together, matching colors. and if they make a good aftermarket for hotter spark or newer model box. Save Share. #1 · Feb 2, 2010. 00 Fits Models: Ski-Doo Formula 500/Deluxe/583 1997-1998 Ski-Doo Formula MX 1994 Ski-Doo Formula MX Z 1994 Ski-Doo Formula SLS 1996 Ski-Doo Formula SS 1995 Ski-Doo Formula SS 1996 Ski-Doo Formula ST 1994 Ski-Doo Formula STX Mar 22, 2023 · HewTech Electronics is offering A POLARFIRE Replacement FIREPLUG CDI for the 73~78 Ski-Doo & Moto-Ski’s ignitions. Your connections may be fine but if you lightly coat the terminals in the connectors with Silicone Di-Electric compound it will help prevent corrosion in CDI Box for Arctic Cat Part #: 163-111. 19 - $188. I'd stick with these guys above suggesting that you check the points, they are usually the culprit. Nov 26, 2007 · As for the CDI box it is integrated, As in circuit board. To update the ignition, you would need the entire ignition system - stator, flywheel, CDI (and harness), ignition coil. Mar 21, 2008 · So to test cdi I would unhook each plug wire individually and see if it starts. 9780892875214. 40 lbs. Starting from $139. A FIREPLUG CDI for the YAMAHA 1980-SS440! Uses OEM-style connectors for direct plug-in connections to factory harness. 1. Mar 11, 2023 · Specific Snowmobile Forums. The trigger tells the box to fire, the box determines when to fire which coil with the capacitors, and zap goes the spark plug, ad infinitum. 1 Review Write a Review. The magnets still need to be clean of rust and oil also the pick ups on the coils. It is manufactured using high-quality materials, to the same specifications as the original part. When your sled is broken down and won’t start, it goes from being an adrenaline rush to a major headache. CDI for many 1990-1999 Polaris Snowmobiles with 432cc & 488cc Engines. Aug 29, 2016 · Curve is selected, fast when 35deg. Contact us with plug type configuration before ordering. Part #: 01-505. I had this no spark problem last fall as well, then suddenly it went away and ran perfect all season. It takes the A/C signal sent from your stator and magnet assembly on the flywheel and translates these pulses into an on / off Jan 31, 2010 · 5. Jan 20, 2020 · O. Sometimes it 2006 Yamaha Snowmobile — CDI Boxes. Feb 3, 2009 · 3 posts · Joined 2009. We’ve devoted our time and resources to minimizing your snowmobile ignition troubles. I can be of service in providing you with answers to your OMC Johnson Evinrude Factory Service Manual Trolling Motor 1988 0507658 507658. 1983 Enticer Discussion starter. 2 Methods to test. no zx zw tk co ck re bk mq ov